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TempTracker mod+ & TempTracker mod+ Extension Installation Manual 11
WIRING TO MODULATING MOTORS
WIRING THE 4-20MA MODULATING MOTORS (A TERMINALS 13, 14), (B TERMINALS 16, 17),...
• The TempTracker mod+ can be equipped to operate up to four 4-20 mA modulating motors.
• The TempTracker mod+ Extension can be equipped to operate up to six additional modulating motors.
• The TempTracker mod+ and the TempTracker mod+ Extension sources 24VDC excitation voltage for the 4-20mA
signal.
• Wire the (-) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (GND). That is
for boiler A, the modulating (-) terminal will be 13.
• Wire the (+) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (mA). That is
for boiler A, the modulating (+) terminal will be 14.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
22
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
3
4
5
6
7
8
9
10
11
12
SYS
A
B
C
D
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-
+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND
V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
WIRING THE CURRENT VOLTAGE MODULATING MOTORS (A TERMINALS 13,15), (B TERMINALS
16,18),...
• The TempTracker mod+Extension can be equipped to operate up to six additional 0-5V, 0-10V, 1-5V, or 2-10V
modulating motors.
• Wire the (GND) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (GND).
That is for boiler D, the modulating (GND) terminal will be 22.
• Wire the (V+) from the modulating motor to the boiler terminal on the TempTracker mod+ marked (VLT+). That
is for boiler D, the modulating (V+) terminal will be 23.
Mini-MOD
SYSTEM
A
B
C
D
Full Modulation Sequencing Control
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
22
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
------
Line
Neutral
120VAC
Power Source
Outdoor Sensor
Sensor Shiled
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
System Sensor
Sensor Shiled
Shutdown,
T-Stat, or
Setback Signal
3
4
5
6
7
8
9
10
11
12
SYS
A
B
C
D
System Pump
or Pump Starter
Boiler Enable
Output
Boiler
Boiler 4-20mA
Modulation Output
4-20mA
Burner
Motor
-
+
Boiler Voltage
Modulation Output
Voltage
Burner
Motor
GND
V+
PROVE
/DHW
SHUTDOWN
/SETBACK
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
Prove Signal
PROVE
/DHW
29
25
27
26
28
32
30
31
T
T
O
O
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
DHW Signal
PROVE
/DHW
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
ENCLOSED
ENERGY
MANAGEMENT
EQUIPMENT
LISTED
99RA
CAUTION: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
L
N
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
SHUTDOWN
/SETBACK
/TSTAT
CONNECTING TO THE TEMPTRACKER MOD+ EXTENSION PANELS
• The TempTracker mod+ is equipped with a 6-pin phone socket to connect to extension panels.
• The TempTracker mod+ Extension is equipped with two 6-pin phone sockets to connect to TempTracker mod+
and an additional TempTracker mod+ Extension panel.
• Connection cable is provided as part of the TempTracker mod+ Extension package.
• Phone cables must be of a 6-wire with 6-pin terminals. Phone cables can extend up to 100'.
Connecting TempTracker
mod+ to Two Extension
Panels using RS485
TempTracker mod+ Extension A
F
H
J
Power
CAUTION:
Risk of Electric Shock.
More than one disconnect switch may be required
to de-energize the equipment before servicing.
PWR
L N
1 2
E
3 4
F
5 6
G
7 8
H
9 10
I
11 12
EXTENSION
MODULE
RS-485
Ext A
INPUT RATINGS:
115VAC 60Hz, 12VA MAX
Use Copper Conductors Only.
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
E
G
I
Comm
Ext B
K
M
O
L
N
P
1514
VLTmA
CUR / VLT
181716
VLTmAGND
CUR / VLT
212019
VLTmAGND
CUR / VLT
242322
VLTmAGND
CUR / VLT
13
GND
16
GND
19
GND
22
GND
J
11 12
K M OL N P
E F G H
K ML N
2726
VLTmA
CUR / VLT
302916
VLTmAGND
CUR / VLT
25
GND
28
GND
I J
O P
TempTracker mod+
--------
SYSTEM
A
B
C
D
1
2
RUNPROGRAM
DO NOT APPLY ANY VOLTAGE
TO INPUT TERMINALS
3
4
5
6
7
8
9
10
11
12
13
15
14
17
16
18
20
19
21
24
23
29
25
27
26
28
32
30
31
L
N
-
+
+
T
T
O
O
RS-485
mA
GND
VLT
SYS
A
B
C
D
PWR
CUR / VLT
A
-
+
+
mA
GND
VLT
-
+
+
mA
GND
VLT
+
22
-
GND
VLT
+
mA
TEMP
OUTDOOR
O
O
TEMP
SYSTEM
EXTENSION
MODULE
CUR / VLT
B
CUR / VLT
C
CUR / VLT
D
PROVE
/DHW
SHUTDOWN
/SETBACK
FOR ALL CIRCUITS
120VAC, 6A RESISTIVE
OUTPUT RATINGS:
1A PILOT DUTY, 15A TOTAL
115VAC 60Hz , 30VA MAX
INPUT RATINGS:
USE COPPER WIRE,
CLASS 1 WIRE ONLY.
CAUTION
: RISK OF ELECTRIC SHOCK
More than one disconnect switch may be required
to de-energize the equipment before servicing.
TempTracker mod+ Extension B
F
H
J
Power
CAUTION:
Risk of Electric Shock.
More than one disconnect switch may be required
to de-energize the equipment before servicing.
PWR
L N
1 2
E
3 4
F
5 6
G
7 8
H
9 10
I
11 12
EXTENSION
MODULE
RS-485
Ext A
INPUT RATINGS:
115VAC 60Hz, 12VA MAX
Use Copper Conductors Only.
OUTPUT RATINGS:
120VAC, 6A RESISTIVE
1A PILOT DUTY, 15A TOTAL
FOR ALL CIRCUITS
E
G
I
Comm
Ext B
K
M
O
L
N
P
1514
VLTmA
CUR / VLT
181716
VLTmAGND
CUR / VLT
212019
VLTmAGND
CUR / VLT
242322
VLTmAGND
CUR / VLT
13
GND
16
GND
19
GND
22
GND
J
11 12
K M OL N P
E F G H
K ML N
2726
VLTmA
CUR / VLT
302916
VLTmAGND
CUR / VLT
25
GND
28
GND
I J
O P
ALERT
To set the Mini-Extension to a specic letter,
remove the wiring cover and switch the Ext A/Ext B
to the desired letter. DO NOT set both extensions
to the same letter as it may cause errors.
- WARNING 1
- 4 Raypak, Inc 4
- TEMPTRACKER MOD+ OVERVIEW 4
- RESET RATIO/OUTDOOR RESET 5
- 6 Raypak, Inc 6
- INITIAL SETUP 6
- INSTALLATION 7
- 8 Raypak, Inc 8
- OUTDOOR SENSOR INSTALLATION 8
- WIRING THE SENSORS 9
- 10 Raypak, Inc 10
- WIRING THE BOILERS 10
- WIRING TO MODULATING MOTORS 11
- 12 Raypak, Inc 12
- MENU SEQUENCE 12
- SYSTEM SETTINGS1 13
- SYSTEM SETTINGS2 13
- MAINTENANCE 13
- STARTUP SETTINGS 14
- 16 Raypak, Inc 16
- SENSOR FAULT 16
- HISTORIES 16
- OPERATING SETTINGS 17
- 19
- LEAD BOILER ROTATION 19
- PURGE DELAY 19
- 20 Raypak, Inc 20
- LAG DELAY 20
- STANDBY TIME 20
- SYSTEM RUN-ON 20
- LAST STAGE HOLD 21
- DAY/NIGHT SCHEDULES 21
- SOFT-OFF DELAY 23
- OUTPUT TRIM 23
- 24 Raypak, Inc 24
- CONFIGURATION 24
- 26 Raypak, Inc 26
- TROUBLESHOOTING 26
- DIRECT HEATING PIPING DIAGRAM 28
- DIRECT HEATING WIRING DIAGRAM 29
- 30 Raypak, Inc 30
- Raypak, Inc 32
- 2151 Eastman Ave. 32
- Oxnard, CA 93030 32
- PH: (805) 278-5300 32
- FAX: (805) 278-5468 32
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