ELECTRONIC BOILERSEQUENCER & OUTDOORRESET CONTROLLERInstallation and Operating InstructionsCatalog No: 5000.54HEffective: 06-19-07Replaces: 02-01-
WATER TEMPERATURE SENSOR INSTALLATIONHYDRONIC INSTALLATIONS Fig. #9496TYPICAL WATER SENSOR• The water sensor should be installed in the system sup
Air temperature sensor must be installed across air temperature sensor contacts. The sensor is not activated and can beleft stored in controller encl
121. Install the air temperature sensor across the air temperature sensor contacts (P2, pins 1 and 2; see the fieldwiring diagram on pg. 13).2. On the
FIELD WIRINGSingle-Stage (On/Off) Boilers- All stage connections on the controlboard are connected at the {TH}(Thermostat) location on theboiler wirin
INSTALLATION VERIFICATION PROCEDUREREGISTERBefore proceeding any further, please verify that the user registration form has been completed and mailed.
CONTROL FAMILIARIZATIONThe System is configured using the circuit board jumpers and switches, and the front panel control potentiometers.Open the fron
16SEQUENCE OF OPERATION1. When the reset is enabled, the Y-Series Control continously monitors outdoor temperature using the outdoortemperature sensor
17Panel with Clock & LCDY-5 Configuration ShownY–SERIES ELECTRONIC BOILER CONTROL MODULENight SetpointOptionDigital DisplayOption
PUMPCALL FOR HEATCONTROLONSETTINGERRORSENSORERRORINDICATOR LIGHTSSTAGE INDICATORSThe pump driver and each of the output stages' drivers has its o
RESET RATIOThe Reset Ratio setting determines how much the Target Temperature will increase as theoutdoor temperature drops. The Reset Ratio is expre
Y–SERIES ELECTRONIC BOILER CONTROLInstallation and Operating Instructions is a registered trademark of Underwriters Laboratories Inc.® is a
RESET RATIO CHART20PUMP TURN-OFF DELAYThe Pump Turnoff Delay works in conjunction with the Outdoor Cutoff Temperature.The Pump Turnoff Delay sets the
BOILER TURN-ON DELAYIn a multiple boiler system:The Boiler Turn-On Delay sets the time delay before each additional boiler is turned on inresponse to
22MAXIMUM WATER TEMPERATUREThe Maximum Output Temperature is the system output high limit. This potentiometersets the maximum value the Target Temper
CIRCUIT BOARD23S5 MANUAL BYPASSSWITCHS4 MANUAL LEAD/LAGSELECTORSWITCHS2 FIRST STAGESELECTOR I.D.MAINTENANCEPLUG TEST J2 LAST STAGESELECTORJUMPERS1 SYS
INTERIOR JUMPER & SWITCHES24Fig # 9242Fig # 9245Fig # 9246S-3J-2The Last Stage Selector Jumper (J2) is comprised of an eight (8) position jumper
25Fig # 9244Fig # 9243Fig # 9247MANUAL LEAD-LAGThe Lead-lag Selector Switch (S4) is a ten (10) position rotary switch. Switch positions0 and 9 are no
26OperationalOverride SwitchClockAlternateSetpoint AdjustmentDigital DisplayOPTIONAL ALTERNATE SETPOINT OPERATIONThe Optional Alternate Setpoint can b
3-C1-C2-C1-S5-S4-S6-S3-S5-S2-S2-N1-N27CALL OUT1-C2-C3-C1-S2-S3-S4-S5-S6-S1-N2-NDESCRIPTIONPC Board StandardPC Board w/ Night Set BackProgrammed EpromP
SYSTEM START-UP SETTINGSSYSTEM SETTING ENTERED ON DATE:Front panel control potentiometers (knobs)Reset Ratio: ______ Control Band: ______Default Value
TEMP Deg F 405060708090100110120Resistance (K) 26.11 19.90 15.31 11.88 9.30 7.33 5.83 4.66 3.76TEMP
TABLE OF CONTENTSContents PageBasics 4Important Safety Instructions 4Introduction 5Concept of Operation 5Optional Configurations 5Control Fe
LIMITED WARRANTYB6000, Y-Series, E-4 & AccessoriesSCOPE OF WARRANTYRaypak, Inc. ("Raypak") warrants to the original owner the Control
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (800) 872-9725Raypak Canada Limited, 2805 Slough St., Mississauga, Ontario, Ca
BASICS ContentsItem QuantityY–Series Boiler Control, Installed on Boiler(s) As OrderedOutdoor Temperature Sensor A
Thank you for selecting the Raypak Y–Series Electronic Boiler Control. It is our sincere hope that you will enjoy itsoutstanding design, ease of use
CONTROL FEATURESThe Y-Series sequence panel includes:• Standard Indicator Lights:Stages 1 to 8: Red, indicates which stages are turned on.Pump: Green,
7INSTALLATION AND MOUNTINGIf the Y–Series Electronic Boiler Control was not mounted on the boiler by the factory, care should be taken to select asuit
CIRCUITBREAKERWHITEGROUNDBLACKGREENABCVOLT-OHMMETERCHECK YOUR POWER SOURCEUsing a volt-ohm meter, check the following voltages at the circuit breaker
AIR TEMPERATURE SENSORFig. #9040OUTDOOR AIR TEMPERATURE SENSOROutdoor Air Temperature Sensor Installation Notes:• Locate the sensor on the coldest sid
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