INSTALLATION & OPERATING INSTRUCTIONSCATALOG NO. 6200.50Q Effective: 02-07-13 Replaces: 11-03-09 P/N 240499 Rev. 18WA
10INSTALLATION & SERVICEINSTRUCTIONSReceiving EquipmentOn receipt of your equipment it is suggested that youvisually check for external damage to
11overhang. Roof water drainage must be diverted awayfrom the heaters installed under overhangs with theuse of gutters.The point from where the
12Combustion Air (Indoor Units Only)Air For Combustion and Ventilation(Indoor Units Only)The heater must have both combustion and ventilationair. Min
13Vent Terminal (Indoor)Locate and assemble as shown below. Secure withscrews supplied in envelope in carton.Vent PipingVent piping the same si
14At the time of removal of an existing heater, the follow-ing steps shall be followed with each applianceremaining connected to the common
15Fig. 10: Gas Pressure Test PointsModel1/2” 1” 1-1/4” 1-1/2” 2” 2-1/2”N P N P N P N P N P N P514 10 15 35 65 150 130 360 500624 10 25 45 100 95 250 3
16Piping Diagram—Single HeaterPiping Diagram—Two Heaters
17Companion Flange ConnectionsDO NOT use petroleum base assembly fluids (such asPetroleum Jelly or lubricating oil). If assembly tube isrequired use a
18Auxiliary Bypass Valve AdjustmentTo set bypass: with clean filter, adjustment is made byfeeling the inlet and outlet pipes at the heater. Outletpipe
19For 120 V input power to the unit, connect the blackwire to the “L1” or hot leg of the power supply. Connectthe white wire to the “L2” or neutra
2Rev. 18 reflects the following: Changes to: Warnings on page 4, warning on page 8, General Specifications on page 10, Vent Piping on page 13, Pressur
20Wiring Diagram—Models 514–724
21Wiring Diagram—Model 824
22Wiring Diagram—Models 514–724—Spa
23Wiring Diagram—Model 824—Spa
24Servicing General Location of ControlsFig. 19: General Location of ControlsControls/Adjustments/ReplacementsThermostatThe heater is built with
25Two Speed PumpsIn some cases, the flow on the low speed is insufficientto operate the heater. This is apparent when the pres-sure switch cannot be f
26High Limit Removal1. Shut off main electrical power switch to heater.2. Remove inspection panels.3. Drain heater.4. Remove defective high lim
27Extension Pieces (5) Auger with Carbide Tip Wire BrushRAY P A K T U B E C LEANI N G K I TF Fig. 34: Tube Cleaning Kit5. Remove hea
28De-sooting ProcedureSoot will clog areas between fins and cause eventualtube failure. Any sign of soot at the base of the burn-ers or around the
29IMPORT A N T N OTICET h e s e i n s t r u c t i o n s a r e p r i m a r i l y i n t e n ded f o r t h e u s e o f q u alifie d p e rsonn
CONTENTS3WARNINGS 4Pay Attention to These Terms 4WATER CHEMISTRY 5OWNER’S OPERATING INSTRUCTIONS 6Start-Up Procedures 6Operating Instructions and Shut
30Inspect bypass for movement, if nomovem e n t , r e p l a c e .R e pl a ce i f n o mo v eme nt w hen hea te d .Replac e w e ll and ma i n tain
31Intermittent Pilot SystemTROUBLESHOOTING HONEYWELL S8600N O TE: B ef o re t ro ub leshoot in g , familiari z e y ourse lf w ith t he s tartup a nd
32Replacement PartsAny part returned for replacement under standardcompany warranties must be properly tagged withRAYPAK return parts tag,
36www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468Litho in U.S.A.
4DANGER: Indicates the presence of immediate hazards which will cause severe person-al injury, death or substantial property damage if ignored.WARNING
5WATER CHEMISTRYFor your health and the protection of your pool equip-ment, it is essential that your water be chemicallybalanced. The follo
6OWNER’S OPERATINGINSTRUCTIONSStart-Up ProceduresBefore Start-UpBurnersClean main burners and air louvers of dust, lint anddebris. Keep hea
71. STOP! R e a d t h e s a f e t y i n f o r m a t i o n o n t h e p r e c e e d i n gpage.2. Set the thermostat on the lowest setting.3. Turn
8After Start-UpFeel the inlet and outlet pipes. Outlet pipe should beonly slightly warmer than the inlet. It should not be hot.Visual InspectionWith
9Maintenance and CareProceduresTo be followed one month after start-up and then semi-annually.1. Inspect top of heater and drafthood for soot,
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