INSTALLATION & OPERATING INSTRUCTIONSCATALOG NO. 6100.59E Effective: 06-24-08 Replaces: 12-12-07 P/N 241255 Rev. 6WARNING: If the information
10Indoor InstallationThe heater is design-certified for indoor installationwhen equipped with the approved drafthood.Locate heater as close as is prac
114 ftMinimum4 ftMinimum1 ftMinimum4 ftMinimum3 ftMinimum10 ftMinimumForced Air InletFig. 7: Outdoor Installation ClearancesFig. 8: Vent Piping Requir
12(field supplied)(field supplied)(field supplied)Fig. 9: Gas Line Sediment TrapNOTE: Do not use Teflon tape on gas line pipethread. A flexible pipe s
13Electronic Ignition Gas ValvesManualShut-OffValveManometerGas Pressure Test atGas ValveFig. 11: Location of Gas Pressure AdjustmentPipe Sizing for G
14High-temperature CPVC header flanges and headerflange nuts are available as an option. If there is anypossibility of back-siphoning when the pump st
15If required, this needs to be installed in a field-suppliedfitting external to the heater. The valve shall beinstalled in a vertical position. Do no
16Installation Instructions—240 Volt1. Disconnect and remove 120 volt power cord.2. Install wire nut on white transformer wire.3. Wire nut 240 volt
17Wiring DiagramsHI Limit HI Limit(In/Out) (In/Out)Thermostat ManualSwitchSwitch SwitchAGSWaterPressGas ValveRoll OutValvePilotGeneratorTo Firemans Sw
18FOR YOUR SAFETY READ BEFORE OPERATINGA. This appliance is equipped with an ignitiondevice which automatically lights the burners.Do not try to light
19A. This appliance has a pilot that must be lit byhand. When lighting the pilot, follow theseinstructions exactly.B. BEFORE LIGHTING, smell all aro
2Rev. 6 reflects the following: a formatting correction to the Clearances section on page 8.
20Post Start-Up InspectionFeel the inlet and outlet pipes. Outlet pipe should beonly slightly warmer than the inlet. It should not be hot.With the hea
21Winterizing the Pool/Spa HeaterHeaters installed outdoors in freezing climate areasmay be shut down for the winter. Observe the follow-ing procedure
222. Turn adjustment knob counter-clockwise 1/4 turn.3. Turn pump off and on several times. Heater shouldshut off immediately. If it does not, repea
234. Disconnect gas line from gas valve.5. Remove (2) screws that mount burner tray to unit,and (2) screws that secure gas valve to jacket.6. Disco
24Gas Valve Removal1. Remove burner tray from heater as described inthe Burner Tray Removal section.2. Disconnect pilot tubing (if removing a Milliv
25Pilot Removal & Cleaning(Millivolt)1. Disconnect pilot tubing and wires from gas valve.2. Remove pilot assembly from burner tray.3. Remove pi
264. Remove heat exchanger from the heater andwash with a garden hose, making sure soot isremoved from spaces between fins.5. Reverse above procedur
27TROUBLESHOOTINGMechanicalPROBLEM CAUSE SOLUTIONHarmonics, or whining noise *Debris or restriction in system... Locate the restriction and r
28ElectricalStanding Pilot MillivoltThe following information is presented for use by qualified service personnel only.1. Filter must be on with adeq
29Terminal Block WiringFig. 36: Terminal Block Wiring1. Raw Output (700mV± 100)Pilot generator disconnected from valve (knob must be held down to kee
WARNINGS 4Pay Attention to These Terms 4WATER CHEMISTRY 5Automatic Chlorinators & Chemical Feeders 5SAFETY 6Water Temperature Safety 6INTRODUCTION
30Electronic Control Logic FlowchartTurn knob to adesired temperaturezone.YesYesYesNoNoNoTurn switch ON.After (6)seconds, doesthe igniterspark?Does th
31ILLUSTRATED PARTS LIST
325-P1-P3-P4-P2-P6-PHONEYWELL MILLIVOLT PILOT7-P8-P
33CALL Plastic PlasticOUT DESCRIPTION Green GrayB BURNER TRAY1-B Burner Tray w/Burners (Sea Level)* 011578F 011578FBurner Tray w/o Burners (Sea Level
34CALL Plastic Plastic OUT DESCRIPTION Green Gray M MISCELLANEOUS COMPONENTS 1-M Pressure Switch 1.75 PSI 006737F 006737F Pressure Switch 11 PSI Speci
DANGER: Indicates the presence of immediate hazards which will cause severepersonal injury, death or substantial property damage if ignored.WARNING:In
5WATER CHEMISTRYChemical imbalance can cause severe damage toyour heater and associated equipment. Maintain yourwater chemistry according to Table A.
6SkimmerPoolCheck ValveCheck ValvePumpFilterHeaterAuto-ChlorinatorReturn to PoolFig. 1: Pool/Chlorinator SetupSAFETYThis appliance is to be installed
7WARNING: Use of any parts not manufacturedand/or approved by the manufacturer will void thewarranty.Ambient Temperature Rating ofComponents• Millivol
8INSTALLATIONInstallation CodesInstallations must be in accordance with local, state,provincial, and national codes, laws, regulations andordinances.
9Fig. 4: 130A DimensionsHeater with Outdoor Stackless TopHeaters must not be installed under an overhang ofless than 3 ft from the top of the heater.
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