INSTALLATION & OPERATINGINSTRUCTIONSCatalog No. 5000.66D Effective: 10-11-10 Replaces: 05-23-08 P/N 241177 Rev. 5For Raytherm™ & Hi Delta™Boi
10Heater Target Temperature (BOILTARGET)The heater target temperature is determined from themode of operation and type of demand applied. TheCo
11Pump ExercisingIf the system pump has not operated at least onceevery 70 hours, the control turns on the output for 10seconds. This minim
12Reset RatioThe controller uses the following four settings to calcu-late the Reset Ration (RR):For example, using the Mode 5 default values, the RRw
132-10 VDC or 4-20 mA External InputSignalThe external input signal can be selected to be either0-10 VDC or 2-10 VDC. When the 2-10 VDC range isselect
14BOILER OUTLET MAXIMUMTEMPERATUREThe external sequencer is able to operate the heatertemperature. However, the BOIL OUT MAX setting lim-its the highe
15Heater ContactsThe Stg 1, Stg 2, Stg 3 and Stg 4 terminals (15 through22) are isolated outputs in the Controller. There is nopower available on thes
16Connecting the ControllerApply power to the Controller. The operation of theController on power up is described in the Sequenceof Operation
17ELECTRICAL WIRING /TROUBLESHOOTINGTable E: Control Pin-outsPin # Label Function1 CD 24 VAC return power.2 Dem 1Enable/Disable - Hot 24 VAC -Incoming
18WIRING CONNECTIONSTO UDBP4Fig. 24: Wiring Diagram (Factory Mounted)Factory-MountedOn Hi Delta heaters, the multi-stage Temp Tracker canbe ordered fa
19CONTROLLERSETTINGSTables F through T describe the “View” and “Adjust”menus. They also show the default settings as wellas any possible adjustment r
2Rev. 5 is a completely new edition of this manual. Please discard any previous revisions.
20MODE 2(With Default Settings Shown)VIEW MENUThe View menu items display current operating tem-peratures and system status information. Us
21MODE 2(With Default Settings Shown)ADJUST MENU(Page 1 of 2)The Adjust menu items are the programmable settingsused to operate the system. Press and
22MODE 2(With Default Settings Shown)ADJUST MENU (Page 2 of 2)Item Field Range Description SettingAu, 0:30 to 9:55 minSTAGE DELAYSelect the minimum ti
23MODE 3(With Default Settings Shown)VIEW MENUThe View menu items display current operating tem-peratures and system status information. Us
24MODE 3(With Default Settings Shown)ADJUST MENU(Page 1 of 2)The Adjust menu items are the programmable settingsused to operate the system. Press and
25MODE 3(With Default Settings Shown)ADJUST MENU (Page 2 of 2)Item Field Range DescriptionSettingAu, 0:30 to 9:55 minSTAGE DELAYSelect the minimum tim
26MODE 5(With Default Settings Shown)VIEW MENUThe View menu items display current operating tem-peratures and system status information. Us
27MODE 5(With Default Settings Shown)ADJUST MENU(Page 1 of 3)The Adjust menu items are the programmable settingsused to operate the system. Press and
28MODE 5(With Default Settings Shown)ADJUST MENU (Page 2 of 3)Item Field Range DescriptionSetting120 to 230°F(49 to 110°C), OFFBOILER MAXIMUMSelect th
29MODE 5(With Default Settings Shown)ADJUST MENU (Page 3 of 3)Item Field Range DescriptionSetting0:10 to 5:00 minMINIMUM ON TIMESelect the minimum amo
3CONTENTSIntroduction... 3User Interface... 3Se
30MODE 7(With Default Settings Shown)VIEW MENUThe View menu items display current operating tem-peratures and system status information. Us
31MODE 7(With Default Settings Shown)ADJUST MENU(Page 1 of 2)The Adjust menu items are the programmable settingsused to operate the system. Press and
32MODE 7(With Default Settings Shown)ADJUST MENU (Page 2 of 2)Item Field Range DescriptionSetting0 to 10°F (0 to 6°C)STAGE DIFFERENTIALSelect the inte
33MODE 8(With Default Settings Shown)VIEW MENUThe View menu items display current operating tem-peratures and system status information. Us
34ERROR MESSAGESTable U: Error MessagesE01The control was unable to read a piece of information from its EEPROM memory. The control will stop operatio
35TECHNICAL DATA(Controller only)4-Stage Controller – PN 6018802-Stage Controller – PN 601881Controller Microprocessor PID control; This is not a safe
36www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-9725Litho in U.S.A.
4ItemThe abbreviated name of the selected item will be dis-played in the item field of the display. To view the nextavailable item in a menu, press an
5Primary/Secondary PipingIn primary/secondary applications, the heater outlettemperature is typically higher than the system looptemperatu
6Domestic Hot Water Operation,Uni-Temp 80 Piping (Mode 3)Mode 3 is designed for dedicated DHW operationusing Unitemp 80 piping. The Controller
7External Target Temperature Input andOverride with Primary PipingMode 6 (Mode = 6)(Not Supported)Mode 6 is designed for a 0-10VDC or a 4-20 mA ex
8Auto DifferentialAuto Differential is only available when using PID stag-ing.If Auto Differential is selected, the control automatical-ly determines
9Proportional, Integral & Derivative(PID)PID staging allows the Controller to determine whenthe next stage is required to turn on o
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