Raypak 207A Betriebsanleitung

INSTALLATION & OPERATING INSTRUCTIONSGas-FiredPool & SpaHeaterCatalog No. 6000.59Z Effective: 06-28-13 Replaces: 01-16-12 P/N 2

10PART TWOINSTALLATION AND SERVICE INSTRUCTIONSSECTION 1 - RECEIVING EQUIPMENTThe manufacturer recommends that this manual be reviewed thoroughly befo

11SECTION 3 - INSTALLATION INSTRUCTIONSCALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of Californiato cause can

12OUTDOOR HEATER INSTALLATIONThese heaters are design-certified for outdoor installation, when equipped with the approved tops designated foroutdoor u

13Heaters must not be installed under an overhang of less than three 3 ft from the top of the heater. Three sidesmust be open in the area under the o

14FLORIDA AND TEXAS BUILDING CODESWIND SPEED = 150 MPH, 3 SECOND GUSTEXPOSURE = CT O H B 28” 40” 3” Min. Conc. Pad by others 3” Min. Conc.Pad by other

15WARNING: Indoor heaters require a drafthood that must be connected to a vent pipe and properly vented tothe outside. Failure to follow this procedur

16SPECIFICATIONS AND DIMENSIONSATMOSPHERIC UNITSBCINDOORDRAFTHOOD38"13-1/4"GASCONNECTIONJA26-5/8"(28-5/8" ASME)32-11/16"ELECT

17LO NOx UNITSHeaterModelBTUHInput(000)(A)CabinetWidth(B)FlueDia.(C)IndoorDrafthood(D)(J)Min. GasConn.WaterConn.Shipping Weights (lbs)StandardHeaterw/

VENT PIPINGVent piping the same size as the drafthood outlet is recommended, however, when the total vent height is atleast 10 ft (drafthood relief op

19For protection against rain or blockage by snow, thevent pipe must terminate with a vent cap which com-plies with the local codes or, in t

WATER CHEMISTRY(Corrosive water voids all warranties)For your health and the protection of your pool equipment, it is essential that you

GAS PRESSURE REGULATORThe gas pressure regulator is preset at 4.0 in. WC fornatural gas (3.1 in. WC for Lo NOx), and 10.5 in. WC.for propane gas. Th

21MODEL PIPE SIZE MIN. GPM MAX. GPM*206/207 1-1/4”–1-1/2” - 2” 20 125266/2671-1/4”–1-1/2” - 2”25125336/337 1-1/4”–1-1/2” - 2” 35 125406/4071-1/4”–1-1/

22CAST IRON HEADERS (ASME MODELS)Heater must be located so that any water leaks will notdamage the structure of adjacent area. High tempera-ture 2&quo

23INTERNAL AUTOMATIC BYPASS VALVEIn addition to the Unitherm Governor, a built-in auto-matic bypass valve is provided in the in/out hea

24The heater requires water flow and positive pressure to fire and operate properly. It must therefore be installeddownstream of the discharge side o

25HEAT EXCHANGER REVERSAL PROCEDURE - STANDARD MODELS1. Remove right and left side access panels(Figure 1).2. Disconnect wires at high limit, AG

26ATMOSPHERICWiring locationsLO NOxWiring locationsELECTRICAL WIRINGNOTE: If it is necessary to replace any of the originalwiring, use 105°C wire or i

27TRANSFORMER WIRING120 VAC WIRINGFor 120 VAC input power to the unit, connect the black wire to the “L1” or hot leg of the power supply. Connectthe w

28WIRING DIAGRAM - MILLIVOLT (MECHANICAL THERMOSTAT)

29WIRING DIAGRAM - ATMOSPHERIC

4 PART ONEOWNER'S OPERATING INSTRUCTIONS4 SECTION 1START-UP PROCEDURES4 Before Start-Up5 Lighting Instructions & Shut-Off Procedures - Manual

30WIRING DIAGRAM - LO NOx

31SECTION 4 - SERVICING INSTRUCTIONSGENERAL LOCATION OF CONTROLSATMOSPHERICLO NOxAFT Thermostat Circuit BoardDrain Plug(Located in rear header)Unither

32CONTROL PANEL REMOVAL1. Remove screw from front door. Set aside door forserviceability.CONTROL ADJUSTMENTS - MILLIVOLT MODELSThe water temperature i

33The pool heater touchpad, located on the upper frontpanel of the heater, allows the user to select eitherPOOL or SPA operation, and to

34Resets board to factory defaultsettings.Resets faults in the History File.Change from Fahrenheit toCelsius.SPA setpoint maximum adjustment.POOL

35STATUS AND DIAGNOSTICSThe digital thermostat models are programmed to display a variety of status and diagnostic messages, depend-ing on the operati

36REMOTE CONTROL INSTALLATION AND OPERATIONCAUTION: Before installing remote controls to the AFT thermostat model heaters, read the following:The digi

37REMOTE CONTROL WIRINGImportant Installation Notes for Remote or External Wiring Configuration• Remote wiring must be run in a separate conduit.• Rem

FLAME ROLL-OUT SAFETY SWITCHAtmospheric heaters areequipped with a thermal cutoffdevice to prevent flame roll-outin the event the heat exchang-er be

MAIN BURNER AND ORIFICE REMOVAL -ATMOSPHERIC MODELS1. Remove burner tray.2. Remove screws and burner hold-down bracket.NOTE: If the heat exchan

4PART ONE OWNER'S OPERATING INSTRUCTIONSFOR YOUR SAFETY - READ BEFORE OPERATINGWARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE O

(Millivolt and ASME)1. Shut off water to heater and drain heat exchanger.2. Remove access panel on water connection side.3. Remove old immersion we

41The Lo NOx pool heaters are certified and testedunder the ANSI Z21.56/CSA 4.7 Standard for Gas-Fired Pool Heaters.The heater should

42LO NOx HEATERS (CONTINUED)BURNER TRAY REMOVAL1. Shut off main electrical power switch to heater.2. Shut off gas upstream of heater.3. Remove front d

43MECHANICALIMPORTANT NOTICE These instructions are intended for the use of qualified personnel who are specifically trained and experienced in theins

44ELECTRICAL - STANDING PILOT MILLIVOLTPOOL OR SPA HEATER ELECTRICAL CHECK WITH MILLIVOLT GAS VALVECAUTION: For qualified service personnel only.1. Fi

45STARTTURN GAS SUPPLY OFF.TURN THERMOSTAT(CONTROLLER) TO CALL FOR HEATPOWER TO PC BOARD?(24 V NOMINAL)YESSPARK ACROSSIGNITER/SENSOR GAP?YESTURN GAS

46 Power OnIs the water temperature displayed?NOYESPush MODE switch to select "Pool" or "Spa"Push Temparrow to scroll todesired

47SECTION 6 - REPLACEMENT PARTSNOTE: To supply you with the correct part, it is impor-tant that you supply the heater model number, serialnumber

484-V16-M16-M7-C3-V1-V2-V14-MI-SI3-S2-S5-HP4-HP7-HP6-HPI2-S6-HPI5-HP3-HP7-S3-R4-S17-HM11-S4-C9-M8-S13-M12-M3-S4-B2-B5-M5-B1-B1-G1-J4-S5-S6-S14-M1-R2-R

4912-M5-C3-V1-V2-V9-MI-SI3-S2-S5-HP4-HP7-HP6-HPI2-S6-HPI5-HP3-HP7-S3-R4-S17-HM11-S4-C6-M8-S8-M7-M3-S3-B4-B1-G10-S1-B2-B2-M3-J10-M6-B5-B7-C1-J4-S5-S6-S

5CAUTION: Propane gas is heavier than air and will settle on the ground. Since propane can accumulate inconfined areas, extra care should be exercis

5016-HM15-HM12-HM9-HM10-HM2-C3-M11-HM8-HM(OPTIONAL)POLYMER IN/OUT HEADER AND ACCESSORIES1-M3-C6-C5-HM17-HM14-HM13-HM2-HM4-HM7-HM3-HM6-HM2-S9-S4-SHONEY

51CALLOUT DESCRIPTION 206A 266A 336A 406AB BURNER TRAY 1-B Burner Tray w/Burners (sea level)* 010391F 010392F 010393F 010394FBurner Tray w/o Burners (

52CALLOUT DESCRIPTION 206A 266A 336A 406AHM HEAT EXCHANGER - METAL1-HM Heat Exchange Assy.Copper ASME CI 010051F 006727F 010053F 010054FHeat Exchange

53CALLOUT DESCRIPTION 206A 266A 336A 406ASSHEETMETAL1-S Jacket Top (Louvered) 010047F 010048F 010049F 010050F2-S Flue Collector (Units with Polymer He

54CALLOUT DESCRIPTION 207A 267A 337A 407ABB BURNER TRAY***1-B Burner Tray w/Burners (0-5000) 010343F 010344F 010345F 010346FBurner Tray w/o Burner (0-

55CALLOUT DESCRIPTION 207A 267A 337A 407AJCONTROL BOX1-J Transformer 120/240/24V 006736F 006736F 006736F 006736F2-J Rocker Switch 009493F 009493F 009

www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468Litho in U.S.A.

6CAUTION: Propane gas is heavier than air and will settle on the ground. Since propane can accumulate inconfined areas, extra care should be exercis

7AFTER START-UPFeel the inlet and outlet pipes. Outlet pipe should beonly slightly warmer than the inlet. It should not be hot.VISUAL INSPECTION - A

SECTION 3 - MAINTENANCE AND CARE PROCEDURESTo be followed one month after start-up and then semi-annually.1. Inspect top of heater and drafthood

9COLD WEATHER OPERATIONIMPORTANT FREEZE INFORMATIONMODERATE CLIMATE: Heater operation can contin-ue during short-term cold spells. When temperaturesa