INSTALLATION & OPERATINGINSTRUCTIONSCATALOG NO. 1000.52B Effective: 11-19-09 Replaces: 09-25-09 P/N 241356 Rev. 3WARNING: If these instructions ar
Fig. 7: Minimum Installed Service Clearances — Indoor/Closet InstallationsThe heater must be installed in a manner that willenable the heater to be se
area per 20,000 BTUH (111 mm2per kW) of totalinput rating of all equipment in the room when theopening is communicating directly with the out-doors or
WARNING: Do not use one permanent openingmethod if the equipment room is under negativepressure conditions or the equipment is commonvented with other
13WARNING: Pressure relief valve discharge pipingmust be piped near the floor and close to a drain toeliminate the potential of severe burns. Do not p
14Low Temperature SystemHeater requires minimum inlet temperature of 105°F.Consult the following sections for piping details.Temperature & Pressur
15Fig. 10: Single Boiler — Low Temperature Application (Heat Pump) Primary/Secondary PipingFig. 11: Dual Boiler—Primary/Secondary Piping*Maximum 4 tim
16Table F: Domestic Water Heater Flow Rate Requirements∆T = Temperature rise, °F.∆P = Pressure drop through heat exchanger, ft.SHL = System head loss,
17Gas Supply ConnectionCAUTION: The heater and its manual shutoff valvemust be disconnected from the gas supply duringany pressure testing of the gas
18Fig. 13: Sediment Trap OrientationGas Supply PressureA minimum of 4 in. WC and a maximum of 10.5 in. WCupstream gas pressure is required under load
19Install a separate disconnect means for each load.Use appropriate-sized wire as defined by NEC, CSAand/or local code. All primary wiring should be 1
2Rev. 3 reflects the following:Changes to: Updated Table E on page 14, Table G on page 18, Troubleshooting flowchart on page 35, TableO on page 38.Add
20SINGLE STAGETANKSTATSTAGE 1CONNECTIONATTACH STAGE 1 CONNECTIONSON HEATER TO THE SINGLE STAGETANKSTAT AS SHOWN IN THE DIAGRAM ABOVE.Fig. 16: Single S
Category II. A heater which operates with a non-posi-tive vent static pressure and with a vent gastemperature that may cause excessive condensateprodu
22Table I: Venting Category RequirementsCombustion AirSupplyExhaustConfigurationVenting CategoryCertifiedAppliance MaterialCombustion AirInlet Materia
23U.S. Installations1Canadian Installations2AClearance above grade, veranda, porch, deck, or balcony1 ft (30 cm) 1 ft (30 cm)BClearance to window or d
24ances shall not terminate over public walkways orover an area where condensate or vapor couldcreate a nuisance or hazard or could be detrimen-tal to
25Venting Installation TipsSupport piping:· horizontal runs- at least every five (5) feet.·vertical runs - use braces:· under or near elbowsFollow ite
26Natural Draft Vertical VentingSystem InstallationNatural draft venting uses the natural buoyancy of theheated flue products to create a thermal driv
27each appliance. Adjust thermostat so appliancewill operate continuously.e) Check the pressure at a pressure tap located 12in. above the bottom joint
28Horizontal Thru-wall VentingSystem (Category III) InstallationThese installations utilize the heater-mounted blowerto vent the combustion products t
29Fig. 21: Direct Vent Horizontal Thru-Wall Venting (Category III)ModelNo.ApplianceCategoryCertifiedVentingMaterialVent Size(inches)Max.VentingLength(
WARNINGS 4Pay Attention to These Terms 4BEFORE INSTALLATION 5Product Receipt 5Model Identification 5Ratings and Certifications 5Installations at Eleva
30ModelNo.ApplianceCategoryCertifiedVentingMaterialVentSize(inches)Min./Max. VerticalVenting Height (feet)CombustionAir IntakePipeMaterialAir InletSiz
31Vertical Direct Vent SystemInstallationThese installations utilize the heater mounted blowerto draw combustion air from outdoors and uses thenatural
Modulating TemperatureControl (Optional)This heater can be equipped with a Raypak modulat-ing temperature control. For operation with this control,ref
33Low Water Cut Off (Optional)The low water cut off automatically shuts down theburner whenever water level drops below the level ofthe sensing probe.
34WIRING DIAGRAM—MODELS HD101–HD401
35YESStep9HD101-HD401 TroubleshootingYES YES NONOYES YESNOYES YES NOYES YESNONOYESNOStep10YES NOYESYES NONOYES NOYesNO YESYES NOStep 1Step 2Step 3Step
36PRE-START-UPFilling System-Heating HeatersFill system with water. Purge all air from the systemusing purge valve sequence. After system is purged of
38Check the Gas Supply Pressure1. Slowly turn on main gas shut-off valve.2. Read the gas supply pressure from the manome-ter; minimum supply pressure
393. Carefully remove 2-stage solenoid.4. Skip to Step 9 for LO-fire adjustment only.5. Locate and remove Lo-fire adjustment cap.6. Carefully remove t
DANGER:Indicates the presence of immediate hazards which will cause severepersonal injury, death or substantial property damage if ignored.WARNING:Ind
40Follow-Up•Safety checks must be recorded as performed.• Turn unit on.After main burner ignition:• Check Manometer(s) for proper reading(s).• Cycle u
413. Remove the (4) screws holding the panel in place.4. Pull the air filter out for inspection. Replace if nec-essary.5. When replacing, note the dir
heater operating efficiency. Maintenance as outlinedbelow may be performed by the owner.Yearly (Beginning of each heatingseason):1. Annual service cal
432. Visually check top of vent for soot. Call serviceperson to clean. Some sediment at bottom of ventis normal.3. Visually inspect venting system for
44• hydrochloric acid/muriatic acid• cements and glues• antistatic fabric softeners used in clothes dryers• chloride-type bleaches, detergents, and cl
45(b) EXEMPTIONS: The following equipment is exempt from248 CMR 5.08(2)(a)1 through 4:1. The equipment listed in Chapter 10 entitled "EquipmentNo
46NOTES: _____________________________________________________________________________________________ ______________________________________________
www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468Litho in U.S.A.
BEFORE INSTALLATIONRaypak strongly recommends that this manual be re-viewed thoroughly before installing your Hi Deltaheater. Please review the Genera
Fig. 1: Component Locations — Angle ViewFig. 2: Component Locations — Left SideFig. 3: Component Locations — Front (Panels removed for clarity)6Compon
General InformationTable A: Basic DataModelNo.Quantity of BurnersVent Size (in.)Flue IntakeHD101 2 44HD151 3 4HD201 4 5HD251 5 5HD301 6 5HD401 8 67Fig
GENERAL SAFETYTo meet commercial hot water use needs, the highlimit safety control on this water heater will shut off themain gas valve before the out
INSTALLATIONINSTALLATIONInstallation CodesInstallations must follow these codes:· Local, state, provincial, and national codes, laws,regulations and o
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