Raypak 106 Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - Tool Box

Raypak Digital Gas Pool HeatersTool Box Quick Reference Guide

Seite 2 - WATER CHEMISTRY

10120V Lo NO HEATERSUPPLYSIDERETURNor NEUTRALHEATER7 WIRESL1HOTREDREDBLACK BLACKBLACKGREEN GREENWHITE WHITEWHITEx240V Lo NO HEATERHEATER7

Seite 3 - Serial Number Location

11CLK SPR VNTHL2HL1Spark - Flame SensorPRSMVPVGNDMV/PVROLL OUT24 VACPowerSupplyGNDCOMMHOTMODEUPDOWNCOMMGNDGNDLow NOxTab and FanWiring Connecti

Seite 4 - Clearances - General

12Sequence of OperationsSUPPLY (Power to Heater)1. 120/240 VAC from circuit breaker/time clock2. 24 VAC out of transformer, toggle switch ON3.

Seite 5 - Clearances - Outdoor

13EOL -ScreenEOL stands for End of Line Test.This is a factory test proceduremode used when doing the final livefire test at the factory. Thi

Seite 6 - Clearances

14BDIBDI is an indication of mainboard failure. If this code appears and stays on, turn off power to board at toggle switch and source, then r

Seite 7 - Effects of low gas pressure:

15EEP means there is a problemaccessing the memory chip.EEP indicates that memory failedto start on main processor. Andthe main processor can’

Seite 8 - Gas Pressure Test

16PRS indicates low water pressure at the heater.1. Indicates possible low water flow through heater.2. Check water level at skimmer face, sho

Seite 9 - Gas Line Sediment Trap

17HL1 & HL2 indicate the high-limit hasexceeded 135F.1. Possible excessive water temperature in the tube bundle.2. Once heater cools, high

Seite 10 - Power Connections

18ROL means the thermal fuse has tripped inside theheater. This only trips when excessive heat or flameroll-out is detected.1. Indicates poss

Seite 11 - Circuit Board

191. Used with flow switch forTexas Code Kit (see below).2. Failure of flow switch willshow as SPR.spr SPRNote:This is a “ spare” fault code.

Seite 12 - Sequence of Operations

2For your health and the protection of your pool equipment, it is essential that your waterbe chemically balanced. The following levels must b

Seite 13 - EOL -Screen

20SNS indicates the temp sensor isout of acceptable range.1. Water temperature is below 36 º F or above 110 º F.2. The sensor contains two the

Seite 14 - BDI -Screen

21Indicates flame signal sensed at PILOTbefore SPARK initiated and pilot estab-lished. FFL indicates a False FlameSignal.1. Check to see if p

Seite 15 - EEP -Screen

22Indicates power found at either PV or MV at theincorrect time (GVO), or if no power is detected atPV or MV when commanded (GVC)1. Turn OFF p

Seite 16 - PRS -Screen

23Indicates that the Pilot was lost, or the air pressure switch is notclosed when required. On units with serial numbers 0707... or older,Fan

Seite 17 - HL1 & HL2 -Screen

24TAB indicates that either the board TAB forLow Nox has not been broken, tab failed tobreak off correctly or the air pressure switchfailed or

Seite 18 - 2' MINIMUM

25FAN/TAB Alternating Code – When thesetwo codes alternate back and forth with eachrestart, they indicate a moisture condition with-in the Ai

Seite 19 - SPR -Screen

26IGN stands for Ignition Failure.Indicates loss of flame signal atthe pilot after main gas valvepower has been applied. Theboard will reset i

Seite 20

27ILO means Ignition Lock Out. Thisonly applies to propane units.PROPANE - ILO is an indication that unitfailed to light the pilot within the

Seite 21

28CLK -ScreenCLOCK - Time ClockHeater is OFF by programmedcontrol of a TIME CLOCK.If a FIREMAN’ S SWITCH is connected, thisdisplay is NORMAL,

Seite 22

1. Pre-set Pool and Spa set point temperature. (Set at 104°F if remote controller has built in T-Stat)2. Select OFF Mode on control panel.3. Remove Po

Seite 23

3Model Number and Serial Number LocationBefore you call Raypak service, make sure you have the MODEL NUMBER and SERIAL NUMBER.Model & Seri

Seite 24

30Fault History FileThe most recent service displays (up to 40) are retained in thememory of the control.1. Select OFF using Mode button.2. Ho

Seite 25

31Program ButtonProgramming ButtonAllows for custom software adjustments to meet job site needs.To initiate programming mode:1. Select OFF Mod

Seite 26 - IGN -Screen

32Inlet-Outlet HeaderTemperature SensorP/N 009577FBalancing BaffleP/N 006826FWater Pressure SwitchP/N 006737FDamP/N 006826FBypass AssyP/N 0067

Seite 27 - ILO -Screen

33Unitherm GovernorThe UNITHERM GOVERNOR helps preventcondensation and scale. It is a thermostaticmixing valve used to control and regulate th

Seite 28 - CLK -Screen

34Internal Bypass ValveThe Automatic Bypass Assembly allows theheater to be connected to a wide variety ofpumps.With every job site having dif

Seite 29 - Remote Wiring

35Flow Rates and Pressure DropsFlow RatesModel Min GPM Max GPM206/20720 125266/26725 125336/33735 125406/40740 125Polymer Header (Standard Mod

Seite 30 - Fault History

36Pilot Assemblies -Spark GapAtmospheric Pilot Low NOxPilotPILOT ASSEMBLIES0.18 ± .040.125 ± .0150.156 ± .04

Seite 31 - Program Button

37PRV InstallationThis photo illustrates thecorrect installation of a PRVon the larger models. Two street elbows are usedto move the larger PR

Seite 32 - Inlet-Outlet Header

38Low NOx Air Pressure SwitchLOW NOx AIR SWITCH207 267 337 407Color Blue Red Yellow GreenPart Number 008062F 008135F 010354F 010355FThere are

Seite 34 - Internal Bypass Valve

4INDOORTOP: Drafthood - 30”RIGHT SIDE: 12”LEFT SIDE: 6”FRONT: Alcove (Open)BACK: 6”FLOOR: 0”OUTDOORTOP: 36” (Stackless)BACK: 6”LEFT SIDE: 6”R

Seite 35 - Flow Rates and Pressure Drops

40Tool BoxQuick Reference GuideWWW.RAYPAK.COMCheck our FAQ section on our website for answers to common problems.EMAIL us with technical quest

Seite 36 - Pilot Assemblies -Spark Gap

5Clearances - Outdoor4 ft.Minimum4 ft.Minimum1 ft.Minimum4 ft.Minimum3 ft.Minimum10 ft.MinimumForced Air InletDo not install nearsprinklers.Do

Seite 37 - PRV Installation

6Clearances-IndoorVENTILATIONAIR OPENINGCOMBUSTIONAIR OPENINGVENT PIPEINDOORDRAFT HOODHEATER5’ MIN2’ MINVENT CAP2’ MIN10’ OR LESSThe heater mu

Seite 38 - Low NOx Air Pressure Switch

7Gas Line SizingMaximum Equivalent Pipe LengthNatural Gas 1000 BTU/FT30.60 Specific Gravity @ 0.5 in. WC Pressure DropPropane Gas 2500 BTU/FT3

Seite 39 - 39

8Gas Pressure Test0123456123456TOBURNER MANIFOLDSLACK TUBEMANOMETER(INDICATES 8" W.C. AS SHOWN)MANIFOLDGAS PRESSUREINLET GAS PRESSUREGASV

Seite 40 - BEFORE YOU CALL

9Gas Line Sediment TrapGASVALVERISERREDUCERGASCOCK(WITHIN 6 FEET OF THE HEATER)CORRECTPROVIDE CHANGE OF DIRECTION IN GAS FLOWAS CLOSE AS PRACT

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